Week 37, Day 1

Week 37, Day 1:

  • Lots more plastering, mostly boarding out the remaining partition walls and skim-coating some of the other plasterboard
  • More electrical first-fix, including installing socket boxes in the studwork walls in the open plan area on the ground floor
Week 37, Day 1

Week 37, Day 1

Alcove in the Master Bedroom En-Suite

Alcove in the Master Bedroom En-Suite

Completed plaster work around the clerestory windows

Completed plaster work around the clerestory windows

Electrical sockets in corner of open plan area

Electrical sockets in corner of open plan area

Week 36, Day 5

Week 36, Day 5:

  • More electrical first-fix
    • Including some air-tight detailing around the front door
  • More plastering
Week 36, Day 5

Week 36, Day 5

Today’s featured topic is the air-tight detailing around the front door, where several cables need to pass through to the outside. The build team have a standard approach to these:

  • Using PRO CLIMA ORCON F air-tight adhesive to seal the cable inside the hole
    • This stays permanently flexible and hence remains air-tight for decades
    • The “hole” is actually a 20mm UPVC conduit, to stop the PVC cable insulation coming into contact with the EcoBead Platinum cavity wall insulation (which is made of expanded polystyrene)
    • The problem with PVC and polystyrene is that the polystyrene tends to leach the plasticizer out of the PVC, making it brittle
    • The coating on the EcoBead Platinum should help to prevent a reaction but the installation notes specifically state:

In cavities where electric cables can come into contact with expanded polystyrene, in accordance with good construction practice all PVC sheathed electric cables should be run through ducting.

  • Using a PRO CLIMA KAFLEX air-tight cable grommet on top
    • The rubber grommet stays tight around the cable, as a further air seal
PRO CLIMA ORCON F air-tight adhesive used to seal cable penetrations through wall above front door, with ROFLEX air-tight cable grommets as back-up

PRO CLIMA ORCON F air-tight adhesive used to seal cable penetrations through wall above front door, with KAFLEX air-tight cable grommets as back-up

Conduit sealed into wall ready to take control cables for front door lock

Conduit sealed into wall ready to take control cables for front door lock